LTZC

Installation & Maintenance

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Installation & Maintenance

LTZC, a leading Chinese manufacturer of slewing bearings, boasts over 20 years of experience in bearing R&D. We provide comprehensive technical support services, from bearing installation guidance and on-site calibration to regular maintenance, ensuring every piece of equipment operates at its optimal condition. Proper installation and continuous maintenance not only guarantee efficient, precise, and stable equipment operation but also extend the service life of the slewing bearing and reduce maintenance costs. Regular inspections and maintenance allow for early detection of potential problems, preventing safety hazards and sudden malfunctions, and ensuring the continuity and reliability of production.

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Bearing Installation Steps

I. Pre-installation Preparation
  • Prepare tools and fasteners.

  • Clean the bearing surface to ensure it is smooth, free of weld slag, and burrs.

  • Confirm the model and specifications to ensure the slewing bearing model matches the equipment.

II. Bearing Installation Methods

Press-in Installation:

  • Suitable for small and medium-sized bearings.

  • Use a press or a special installation sleeve to apply force evenly to the inner or outer ring end face, avoiding direct impact on the bearing.

  • Ensure the force is applied perpendicularly to prevent bearing misalignment or uneven stress on the rolling elements.

Thermal Expansion Method:

  • Suitable for large or medium-sized bearings with interference fits.

    Place the bearing in a heating furnace or induction heater, controlling the temperature at 80°C–100°C (never exceeding 120°C).

  • After heating, quickly assemble and secure it onto the shaft.

  • After cooling, a tight fit will automatically form.

Shrink Fit Method:

  • Use a coolant (such as liquid nitrogen) on the mating surfaces to shrink the shaft before installing it into the bearing inner ring.

  • Temperature difference control should be reasonable to prevent excessive thermal stress on the bearing material.

  • Mostly used in high-precision, heavy-duty equipment.

III. Bearing Installation Process
  • Lift the slewing bearing to the installation location and align the base bolt holes.

  • Tighten the bolts evenly and horizontally to 30%–50% of the design torque.

  • Use a feeler gauge to measure the bearing axial play to ensure the slewing bearing is fully seated against the mounting surface.

  • Tighten the bolts gradually in a “diagonally intersecting, step-by-step” pattern until the specified torque is reached.

  • After tightening the bolts, use anti-loosening measures.

  • Check the gear meshing side clearance for uniformity.

  • Apply special grease to the tooth surfaces.

  • Perform a low-speed test run to check for any abnormal noise, binding, or uneven torque.

IV. Post-installation Inspection and Maintenance
  • Post-operation Re-inspection: Re-check and tighten the bolts after 100 hours of operation.

  • Regular Lubrication: Re-lubricate regularly based on operating conditions to maintain good lubrication.

  • Condition Monitoring: Monitor slewing bearing vibration, noise, and wear to ensure stable operation.

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Common Bearing Failures


Common FaultsPossible CausesHandling Methods
Bearing Overheating (>70℃)1. Excessive or insufficient grease;
2. Over-tight installation;
3. Seal blockage
1. Adjust grease amount;
2. Check clearance and reinstall;
3. Clean seals and replace blocked grease nipples
Abnormal Noise During Operation1. Wear of rolling elements or raceways;
2. Impurity intrusion;
3. Bearing eccentricity
1. Replace the bearing;
2. Disassemble, clean, and relubricate;
3. Check shaft straightness and correct eccentricity
Bearing Rust1. Humid environment;
2. Lubricant failure;
3. Seal damage
1. Improve moisture-proof measures;
2. Replace lubricant;
3. Replace seals, remove rust, and apply anti-rust grease
Excessive Bearing Vibration1. Rotor imbalance;
2. Bearing wear;
3. Loose foundation
1. Perform dynamic balance correction;
2. Replace bearing;
3. Tighten foundation bolts and adjust coaxiality
Grease Leakage1. Aged or damaged seals;
2. Excessive pressure inside bearing cavity;
3. Poor grease quality
1. Replace seals;
2. Adjust vent holes or pressure balance;
3. Use recommended grease
Bearing Seizure1. Overload operation;
2. Insufficient lubrication;
3. Foreign particles in raceway
1. Stop operation and replace damaged bearing;
2. Check lubrication system;
3. Remove foreign matter and replace filters
Raceway Peeling1. Material fatigue;
2. Excessive or impact load;
3. Improper installation
1. Replace with same-spec bearing;
2. Optimize load distribution;
3. Check installation accuracy
Installation Deviation1. Machining error of housing or shaft shoulder;
2. Improper installation tools
1. Correct mounting surface;
2. Use special installation tools
Shortened Bearing Life1. Poor lubrication;
2. Overload operation;
3. Lack of regular maintenance
1. Optimize lubrication schedule;
2. Control operating load;
3. Establish regular inspection plan

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Bearing Installation & Maintenance Instructions


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